3rd gen Engine/Drivetrain Engine/Drivetrain Modification Discussions for 1999-2003 Models Only (BJ chassis)

Ebay Cai ???

Old Sep 7, 2004 | 09:19 AM
  #1  
Racing Beat's Avatar
Thread Starter
Registered User
 
Joined: Nov 2003
Posts: 706
From: Rockhill, MO
Racing Beat is on a distinguished road
Ebay Cai ??? odd noise

Mounted my cai this weekend, no probs there, reset the ecu, no MIL, car runs great, sounds awesome etc..
BUT..
i have an odd clacking sound from the BACK side of my motor,it sounds like someone taking a wrench to the CAI pipes (I know it hits the master cylinder but that is not the noise) it is NOT RPM dependant, not consistent, audible and present ONLY at Idle, I have checked the oil (its fine), there are no loose tools or anything like that..you can only hear it inside the cabin, or under the hood next to and behind the motor...not from in front...

anyone else have this?

Last edited by Racing Beat; Sep 7, 2004 at 10:50 AM.
Old Sep 7, 2004 | 10:35 AM
  #2  
vielster's Avatar
Registered User
 
Joined: May 2003
Posts: 198
From: Remington, VA
vielster is on a distinguished road
I have the same issue, and mine actually only generally occurs at startup and when engaging the clutch (pretty much when the engine rocks). I think the problem is the mount isn't as sturdy as you would like an when the engine moves, the pipes move and hit parts of the motor/chassis. I've tried tightening mine up, but I think i'm going to end up having to just get s bungee chord and strapping it to the pipe, or adding an extra support to the piping. Any other thoughts?
Old Sep 7, 2004 | 10:49 AM
  #3  
Racing Beat's Avatar
Thread Starter
Registered User
 
Joined: Nov 2003
Posts: 706
From: Rockhill, MO
Racing Beat is on a distinguished road
Yours is hitting at the master cylinder, i get the same noise,(look for wear on your pipes to find your contact) Im going to use a bit of extra scrap silicone hose and wrap the pipe at that point..
my noise is at idle only with no throttle input, had a friend over to help find it yeaterday and it didn't make the noise at all....then I went out for dinner, and it was back...then today on the way to work...it was gone...
Old Sep 7, 2004 | 11:46 AM
  #4  
Roddimus Prime's Avatar
The man behind the mask
 
Joined: Oct 2003
Posts: 11,572
From: Birmingham, AL
Roddimus Prime is on a distinguished road
same with mine...does it rarely but still does it. I suggest trying to replace that first bend with a rubber elbow. A lot of the newer CAI's I've seen use a 90* rubber elbow right there and I bet that eliminates 100% of your problem.
Old Sep 7, 2004 | 12:09 PM
  #5  
Racing Beat's Avatar
Thread Starter
Registered User
 
Joined: Nov 2003
Posts: 706
From: Rockhill, MO
Racing Beat is on a distinguished road
phew....so its nothing critical or deadly to the motor...I was wondering if maybe it had screwed something up in the VICS system....THANK YOU!
hey, where did you guys relocate that sensor block that is slipped into the OEM rubber intake??? the one with the two vac. lines comming in up towards the TB....

Impression of the intake are good, albeit mixed..

My modded airbox had HUGE torque gains over the stock setup, so I miss that...but the top end pull and the evil wail are welcome....and amazingly enough, the throttle response is even better....this is a revvy lil motor...
Old Sep 7, 2004 | 12:10 PM
  #6  
Phantom Cruiser's Avatar
Matty's Lead Scrumpet!!
 
Joined: Dec 2002
Posts: 3,143
From: Ok City
Phantom Cruiser is on a distinguished road
My husband/mechanic bent one of the brackets supplied and mounted it a little differently to eliminate the master cylinder clack-n-thunk.
Old Sep 7, 2004 | 12:42 PM
  #7  
Racing Beat's Avatar
Thread Starter
Registered User
 
Joined: Nov 2003
Posts: 706
From: Rockhill, MO
Racing Beat is on a distinguished road
actually im in the works of making a new bracket, should elimate it..if not some padding will do it...I also intend to wrap it in insulation to aid in cooling...my existing ducting keeps the whole assembly at ambient if not cooler during driving...really noticed it this morning when it was 60 degrees out...lots of pull!
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Jackelope
Off-Topic
0
Nov 28, 2005 08:15 AM
Matty Mooling
3rd gen Engine/Drivetrain
30
Aug 4, 2004 03:18 PM
don_don
Photo and Video Gallery
10
Apr 30, 2003 01:36 AM
dxprotege91
Mazdas For Sale or Wanted
1
Apr 1, 2003 06:16 AM
prot182
1st Gen Protege/323/GLC
2
Mar 3, 2003 06:13 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Thread Tools
Search this Thread

All times are GMT -5. The time now is 12:57 AM.