3rd gen Engine/Drivetrain Engine/Drivetrain Modification Discussions for 1999-2003 Models Only (BJ chassis)

Kartboy bushing mishap

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Old November-4th-2002, 07:47 AM
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Unhappy Kartboy bushing mishap

I installed the kartboy bushing and I was very pleased with the way it smoothed out my shifting. Now the only problem is that the bolt holding it on loosened and fell off while I was driving. I didnt use any lock-tight, and that is what the parts guy told me is what I did wrong.

The bad part of this whole situation is that I lost the little metal sleeve that stays between the bushing and pin. Mazda doesn't sell that part separately for 3rd gens so I might have to buy the whole mechanism which is 260$ can!!!

Hopefully the sleeve for 2nd gens will fit cause it costs 3$ and is available thru mazda.

I'll let you all know if it fits or if I can find a cheap replacement. As for anyone installing the bushing themselves, make sure you torque to proper spec(or slightly higher) and use some lock-tight or other adhesive to ensure a TIGHT fit.
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Old November-4th-2002, 11:08 AM
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I just put my KBoy bushing in also (saturday)
Halloweens over, easy with the scare tactics
I'll double check mine when I get home.
Much better feel.....
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Old November-4th-2002, 03:02 PM
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Did you end up getting the part?

Let me know, I can machine one out on the lathe for you..
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Old November-5th-2002, 08:25 AM
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All the automotive companies are doing that( only selling things complete). When I had my P/U I needed the **** for the seat adjustment lever. I was told that I had to buy the whole f'n adjustment assembly.Luckily my best friend worked there and got one through his "connections".
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Old November-5th-2002, 08:59 PM
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Ok well I got all my parts today and I fixed my problem. Turns out that little pipe for 2nd gens is the right size but is slightly too long. I didnt have to cut it, cause it turns out I still had the little pipe stuck in my bushing. I hadnt taken a very good look the first time.

Anyhow, the whole stuff cost me 10 bucks and was easy to fix. I put a little glue on the bolt when i screwed it in this time so the same problem wouldnt happen again.
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Old November-7th-2002, 12:40 PM
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Same thing just happened to me........i lost the bolt, but have the bushing and the little black ring that goes in behind it. Do you think i can find a bolt to fit it without going to Mazda? I was doing 120km at the time about to shift into 5th when it felt like air. Can i damage anything driving it with out the bolt on the linkage? Please let me know.
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Old November-7th-2002, 02:56 PM
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time to jack er up and make sure everything is still snug.
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Old November-7th-2002, 03:27 PM
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If you still have the metal sleeve then you can buy a replacement bolt at any hardware store. It's a 14mm metric.
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Old November-8th-2002, 11:56 AM
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Exactly whats pieces to i need? I lost one side of the Kartboy Bushings, and the nut. On the other side their is the other half of the bushing and a black ring. Am i missing anything else?
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Old November-9th-2002, 02:20 PM
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Impact:

Im not quite sure what you mean by ring. If you are talking about a washer than you need: 1 more washer, 1 pipe to go in between the stud and bushing, 1 bolt and a new bushing(kartboy or stock).

If the ring is the pipe that goes in between the bushing and stud, then you need 2 washers, 1 bolt, 1 new bushing.

Here are some useful partno:
bolt: 9994-01-001
washer:GA2A-46-164A
pipe(also called sleeve in the kartboy instructions) is not available as a separate piece but you can get a 2nd gen pipe. This piece fits exactly except for the fact that it is slightly too long and needs to be cut. Better deal than buying a whole new assembly if you ask me. The pipe for 2nd gens is B092-46-047. If you come in the montreal region once in a while I could give you the one I ordered since I didnt need it. Itll save you 3 bucks.
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